CRM Product Performance Report
Q3 2010
Confirmed Malfunction Details: Pulse Generators
References
Descriptions listed below provide an overview of the clinical observations and/or analysis findings associated with each pulse generator confirmed malfunction pattern listed in this report.
All of the patterns listed are thoroughly investigated and analyzed. As part of Boston Scientific's process of continuous improvement, when possible, changes have been or will be implemented in response to identified malfunction patterns. "Improvements implemented" may include product design changes in existing or subsequent generations, manufacturing process modifications, software updates, educational communications, labeling changes, etc. Improvement implementation may vary by geography due to various factors, including regulatory review timing, and may not completely mitigate or eliminate the potential for additional malfunctions.
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Subpectoral implant 2009 Noise, oversensing, inappropriate shocks, pacing inhibition,
high impedance when implanted subpectorally. Weakened bond between
header and titanium case. Improvement implemented.
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Shortened replacement window Accelerated battery depletion may reduce time between
elective replacement (ERI) and end of life (EOL) indicators to less
than three months. Device replacement indicators continue to function
normally. Degradation of low-voltage capacitor. Improvement implemented.
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Low-voltage capacitor Premature battery depletion, no output, no interrogation.
Failed low-voltage capacitor. Improvement implemented.
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Premature battery depletion Premature battery depletion, significantly shortened
longevity and duration between elective replacement (ERI) and end
of life (EOL) indicators. Gradual, premature battery depletion most
common; in rare instances, rapid depletion occurred with no therapy
available. Failed low-voltage capacitor. Improvement implemented.
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Subpectoral implant Beeping tones and programmer warning screen upon interrogation,
loss of telemetry communications, loss of pacing (intermittent or
permanent) and/or loss of shock therapy. Repetitive mechanical stress-induced
component damage, only when implanted subpectorally with the serial
number facing the ribs. Improvement implemented.
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Hermetic sealing component - Second Population Premature battery depletion resulting in loss of telemetry
and/or loss of pacing output without warning, appearance of a reset
warning message upon interrogation, inappropriate early display of
replacement indicators, inappropriate accelerometer function resulting
in sustained pacing at the programmed maximum sensor rate, or lack
of appropriate accelerometer rate response during activity. Gradual
degradation of hermetic sealing component with higher than normal
moisture content in pacemaker case late in device service life. Improvement
implemented.
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Crystal timing component - Failure Mode 1 Intermittent or permanent loss of pacing output without
warning, intermittent or permanent loss of telemetry, reversion to
VVI mode or appearance of a reset warning message upon interrogation.
Foreign material within a crystal timing component. Improvement implemented.
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Crystal timing component - Failure Mode 2 At implant procedure or during pre-implant testing:
Intermittent or permanent loss of pacing output without warning, intermittent
or permanent loss of telemetry, reversion to VVI mode, or appearance
of a reset warning message upon interrogation. Microscopic particle
within a crystal timing component. Three failures have been reported
following confirmation of successful implantation. No currently distributed
devices are subject to this peri-implant failure mode. Improvement
implemented.
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Hermetic sealing component - Original Population Premature battery depletion resulting in loss of telemetry
and/or loss of pacing output without warning, appearance of a reset
warning message upon interrogation, inappropriate early display of
replacement indicators, inappropriate accelerometer function resulting
in sustained pacing at the programmed maximum sensor rate or lack
of appropriate accelerometer rate response during activity. Gradual
degradation of hermetic sealing component with higher than normal
moisture content in pacemaker case late in device service life. Improvement
implemented.
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Magnetic switch Inhibition of tachyarrhythmia therapy (with no impact
on bradycardia pacing) and affecting battery longevity. Magnetic switch
stuck in closed position. Improvement implemented.
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Shorting under header Permanent loss of shock and pacing therapy. Deterioration
of wire insulator (in conjunction with other factors), electric short.
Improvement implemented.
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Shorting in header (pre-April 2002 PRIZM 2 DR) Permanent loss of shock and pacing therapy. Deterioration
of wire insulator (in conjunction with other factors), electrical
short. Improvement implemented.
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Functional latching Limited therapy availability. Functional "latching."
Original June 17 advisory recommendations revised because new information
indicated programming Atrial Tachy Episode Data Storage to 0% caused
latching in subset of devices with previously stored atrial episode
data. Reference July 22, 2005 advisory for more details. New software
is now available worldwide to prevent functional latching. Improvement
implemented.
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Safety Mode Switch to Safety Mode due to rare interaction between
device and specific memory component; beeping tones emitted to alert
patient. Affected devices still provide full output shock delivery
in Safety Mode. Improvement implemented.
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Integrated circuit chips Loss of pacing, premature replacement indicators, backup
mode operation, disruption of diagnostic measurements. High current
drain resulting from a short circuit between two integrated circuit
chips. Improvement implemented.
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Extended charge time post-mid-life Extended charge time post-mid-life resulting in decreased
longevity, shortened ERI to EOL or no time stamp, due to increased
battery impedance. Improvement implemented.
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Longevity labeling Battery longevity inconsistent with longevity labeling.
Device battery status indicators are accurate and no loss of therapy
has been reported.
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Solder bond Loss of device output, loss of sensing. Separation of
component solder from substrate. Improvement implemented.
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Longevity Remaining error When near ERT, Longevity Remaining Estimate is incorrect
when amplitude is reprogrammed to a higher value. Gas gauge display
is not affected.
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Parameter errors During RF interrogation, parameter errors occur, requiring
manual parameter correction. Corruption in telemetry logic. Improvement
implemented.
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Firmware error Device beeping unaffected by magnet application, missing
EGMs, loss of telemetry, loss of tachy therapy. Multiple resets due
to firmware error. Improvement implemented.
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Integrated circuit Power on Reset state, loss of telemetry, safety mode
operation or loss of output. Failed digital integrated circuit.
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Capacitor Premature battery depletion, inability to interrogate.
Damage to low-voltage capacitor.
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Setscrew thread depth No pacing or pauses in pacing, intermittent or lack of
setscrew contact with lead. Incorrect setscrew thread depth. Improvement
implemented.
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Pacing wire weld Loss of telemetry, loss of pacing. Weld failure between
header and internal circuitry.
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Reconfirmation after charge Tachy therapy delayed. Redetection and therapy occur
after lack of reconfirmation after initial charge. Timing conflict
involving specific features. Improvement implemented.
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Capacitor No telemetry, no pacing, premature battery depletion.
Gradual, premature battery depletion most common; in rare instances,
rapid depletion occurred with no therapy available. Failed low-voltage
capacitor.
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Header Loosened header at pulse generator replacement or lead
revision due to process variability. Improvement implemented.
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Hybrid circuit Fault codes or loss of output. Failed solder joints on
device hybrid circuit. Improvement implemented.
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Short circuit Permanent loss of shock and pacing therapy. Deterioration
of wire insulator (in conjunction with other factors), electrical
short. Improvement implemented.
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Feedthrough wires High impedance and/or loss of pacing therapy. Broken
wire connecting header to internal circuitry. Improvement implemented.
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Short circuit Permanent loss of shock and pacing therapy, electrical
short. Insulation degradation due to incorrect wire routing. Improvement
implemented.
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Battery depletion Premature battery depletion. Failed battery.
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Power on reset Power on Reset state for which tachy and brady therapy
are available at preset parameters.
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Battery depletion Premature battery depletion.
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High current drain Loss of pacing, premature replacement indicators, backup
mode operation, disruption of diagnostic measurements. High current
drain resulting from a short circuit between two integrated circuit
chips. Improvement implemented.
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Capacitor array Loss of device output, loss of capture, inability to
accurately measure charge times causing elective replacement indicator
declaration. Damage to capacitor array. Improvement implemented.
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Integrated circuit No telemetry, premature battery depletion. Integrated
circuit issue within high-voltage transistor.
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Impedance measurements High impedance value (generally >3000 ohms) recorded
and displayed as weekly average impedance. Low daily impedance recordings
cause error in calculating weekly average impedance due to memory
storage limitations. Device fully capable of therapy delivery as
programmed. Improvement implemented.
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Shortened ERI to EOL Time from ERI to EOL less than expected. Increased battery
impedance near EOL.
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Battery depletion Premature battery depletion and loss of capture.
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Memory error Pacing not as expected. Memory map error. Improvement
implemented.
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Seal plug Non-cardiac signals on electrograms leading to inhibition
of pacing and/or inappropriate shock delivery. Damaged seal plug.
Improvement implemented.
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Oscillator circuit Beeping and/or display of Fault Code during interrogation
shortly after implant. Oscillator circuit operates at higher frequency
due to increase in temperature. Improvement implemented.
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Sensing Undersensing of cardiac signals.
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Magnet response No magnet response. Particulate material in component.
Improvement implemented.
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Header High impedance, compromised header bonding identified
during lead revision procedures. Insufficient medical adhesive bonding
between header and case. Improvement implemented.
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Overestimation of battery status Improvement in battery status between follow-up visits
and/or overestimation of remaining longevity. Very specific conditions
involving the use of an atrial tachycardia response feature. Software
upgrade distributed late November 2003 eliminated the possibility
of battery status overestimation. Improvement implemented.
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Impedance Atrial and/or ventricular pacing impedances >2500 ohms
in unipolar and bipolar modes.
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Telemetry or atrial noise Noise during telemetry and/or atrial sensing. Inappropriate
contact between telemetry coil and device case. Improvement implemented.
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Diagnostic data error No ventricular sense (VS) markers displayed on real-time
EGMs when hysteresis is on. Improvement implemented.
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Integrated circuit Lack of ventricular markers and reversion to Safety Mode,
due to IC fault. Improvement implemented.
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Resistor Various fault codes upon interrogation. Damaged resistor.
Improvement implemented
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Battery weld No pacing output and/or inability to interrogate. Battery
weld. Improvement implemented.
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Battery depletion Premature battery depletion.
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Reset during charge Power on reset state during therapeutic shock charging
attempt due to firmware issue. Improvement implemented.
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Memory error Device resets (including pacing at reset parameters)
and inability to interrogate. Errors in device memory.
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Transformer Charge time fault code and/or end of life (EOL) indicator
displayed, loss of shock therapy. Damaged transformer. Improvement
implemented.
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Adhesive consistency Non-cardiac signals on electrograms leading to inhibition
of pacing and/or inappropriate shock delivery. Bubbles or voids in
adhesive. Improvement implemented.
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Rate fault declaration Inappropriate pacing due to timing interaction when autocapture
is programmed on. Improvement implemented.
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Capacitor Premature battery depletion, no telemetry. Damage to
capacitor. Improvement implemented.
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Circuit connection Loss of telemetry, no magnet tones, loss of pacing, loss
of shock therapy. Damaged internal circuit connection. Improvement
implemented.
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Telemetry coil No pacing output and/or an inability to interrogate.
Short circuit between pulse generator feedthrough wires and telemetry
coil. Improvement implemented.
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Memory address Inability to interrogate. Memory address error. Improvement
implemented.
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Capacitor Premature battery depletion, significantly shortened
ERI to EOL time. Gradual, premature battery depletion most common;
in rare instances, rapid depletion occurred with no therapy available.
Failed low-voltage capacitor. Improvement implemented.
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Device tones Inappropriately sustained device tone. Magnet removal
or initialization of programming event during specific timing window.
Device fully capable of therapy delivery as programmed. Improvement
implemented.
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Setscrew block No pacing or pauses in pacing, intermittent or lack of
setscrew contact with lead. Incorrect setscrew block. Improvement
implemented.
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Battery depletion Premature, gradual depletion of battery; in rare instances,
rapid depletion with no therapy available.
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Feedthrough filter capacitor Inability to interrogate device following shock delivery.
High voltage build up between feedthrough leads on capacitor surface.
Improvement implemented.
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Battery depletion Loss of therapy, inability to interrogate, no magnet
response, premature battery depletion.
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Internal device connection Intermittent or no telemetry. Telemetry coil connection.
Improvement implemented.
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Memory location Inappropriate early display of elective replacement indicator
(ERI). Incorrect data within a specific memory location.
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Solder bond Inability to interrogate, no magnet response, no pacing
output. Broken solder bond between wire mounting surface and internal
circuitry. Improvement implemented.
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Memory location Inability to perform diagnostic testing, loss of shock
therapy. Incorrect data within a specific memory location. Improvement
implemented.
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Stored EGMs Inability to view stored EGMs. Incorrect EGM index location.
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Memory location Loss of pacing and/or shock therapy, premature battery
depletion, inability to perform diagnostic testing, loss of telemetry,
and/or incorrect diagnostic information. Incorrect data within a specific
memory location.
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Mid-life display of replacement indicators Extended charge time resulting in early occurrence of
ERI or EOL, or shortened ERI to EOL time. Please reference the ERI
Charge Time Limit Extended During Mid-Life Product Update for more
details. Improvement implemented.
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High-voltage capacitor In most cases, temporary long capform charge time; in
some cases delayed therapy or loss of tachy therapy. Extended charge
time could prompt EOL declaration. High-voltage capacitor issue.
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Battery post Inability to interrogate, no pacing output. Bent battery
post. Improvement implemented.
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Sensing Oversensing and/or delivery of inappropriate shocks.
Physiologic and/or mechanical signals. Improvement implemented.
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Early ERI declaration Early appearance of ERI. Increased battery impedance
prompts ERI declaration. End of life indicators operate as designed.
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Software download Safety Mode operation at predetermined brady and tachy
parameters. Incomplete software download. Restoration tool available.
Improvement implemented.
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A/D module Inability to obtain telemetry, reversion to Safety Mode,
device beeping. Failure within Analog to Digital (A/D) module.
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Integrated circuit Premature battery depletion, loss of pacing output, inability
to interrogate, loss of sensing, high-rate pacing, loss of shock therapy.
Damage to integrated circuit. Improvement implemented.
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Battery depletion Premature battery depletion due to current drain.
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Early ERI declaration Early appearance of elective replacement indicator (ERI).
Increased battery impedance extends charge time and prompts ERI declaration.
Therapy availability unaffected, end of life indicators operate as
designed. Longevity estimation relabeled. Improvement implemented.
Please reference the ICD Longevity Product Update for more details.
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Fault codes During programmer interactions, fault codes appear which
are able to be cleared. In one case, a fault code occurred with two
memory errors after multiple device resets.
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Diagnostic data error Potential inability to view daily measurements and/or
inappropriate indication of BOL. Rate fault reset. Improvement implemented.
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Setscrew Inability to tighten or loosen setscrews during implant
or replacement procedure due to process variability. Improvement implemented.
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Charge time limit Early appearance of elective replacement indicator (ERI).
Incorrect extended charge time limit. Improvement implemented.
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Seal plug Lifted or missing seal plugs. Inadequate medical adhesive
bond. Improvement implemented
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Interrogation at EOL No interrogation at end of life (EOL). Improvement implemented.
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Underestimation of battery status Underestimation of remaining longevity due to invalid
charge time measurement. Improvement implemented.
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Interrupted telemetry Early appearance of Elective Replacement Time (ERT) indicator,
unexpected impedance measurements (>2500 ohms). Interruption in telemetry
sequence during software upgrade. Improvement implemented.
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Pacing rate limit Inability to interrogate. Inappropriate pacing due to
feature interaction. Improvement implemented.
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Logic errors Unable to complete diagnostic, cap reform or daily shock
lead measurement processes; loss of pacing output, loss of shock therapy.
Logic errors when device is performing capacitor reforms or shock
impedance measurements.
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Reed switch While implanted, continuous device tone or beeping occurs.
During interrogation, magnet presence dialog box appears. Tachy therapy
unavailable if the Enable Magnet Use feature is programmed ON. Reed
switch stuck in closed position. Improvement implemented.
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Cracked solder joint Safety mode operation, beeping tones. Cracked solder
joint.
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Transformer Inability to interrogate, end of life (EOL) indicator
displayed, loss of pacing and shock therapy. Failed transformer. Improvement
implemented.
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Atrial pacing fault code Fault code 08 declared, beeping tones due to software
design. No effect on therapy availability. Improvement implemented.
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Connector block Connector block can be moved out of alignment or displaced
from header. Prolonged implant procedure, high impedance, no pacing,
no sensing. Improvement implemented.
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Misaligned markers Stored episode markers do not match recorded EGM. Software
error when ventricular episode begins during ATR episode. New software
was released in 2006 which prevents misaligned markers. Improvement
implemented.
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Seal plug Non-cardiac signals on electrograms may result in loss
of pacing or inappropriate shocks. Seal plug allows air in lead port
to escape.
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Difficulty securing lead Noise, high impedance, inappropriate shocks or loss of
therapy due to crossthreaded setscrews, intermittent or lack of contact
between lead and header. Improvement implemented.
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Low-voltage capacitor Premature battery depletion, early appearance of elective
replacement indicator (ERI). Failed low-voltage capacitor. Improvement
implemented.
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Safety Core-electrocautery During electrocautery, device may enter Safety Core.
Circuitry response to noise caused by electrocautery.
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Resistor Fault code upon interrogation, beeping tones or premature
battery depletion. Resistor material oxidation. Improvement implemented.
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High-voltage capacitor Fault code upon interrogation, extended charge time.
Damaged high voltage capacitor.
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Magnet rate During interrogation, magnet rate remains after removal
of magnet. Reed switch stuck in closed position. Improvement implemented.
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Battery status Battery status readings below BOL at or soon after implant
caused by exposure to below room temperatures before implant. Actual
battery status and longevity are not affected. Improvement implemented.
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Header contacts Noise, oversensing, inappropriate shock, high pacing
impedance, possible loss of pacing and sensing. Poor header connection
with lead terminals due to contacts.
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Safety Core-programming Device enters Safety Core after three consecutive invalid
programming attempts, due to firmware issue. Improvement implemented.
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Low-voltage capacitors Premature battery depletion, fault code during followup,
device beeping. Capacitor failure.
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Bent flex circuit Charge time-out and/or EOL declaration, due to bent flex
circuit. Improvement implemented.
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Fault codes not displayed post-EOL No fault code display after EOL declaration.
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Capacitor Premature battery depletion, loss of therapy, no telemetry.
Damaged capacitor.
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Accelerometer Loss of telemetry, reversion to reset mode. Mechanical
damage to accelerometer component.
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Integrated circuit Premature battery depletion, no telemetry, loss of pacing
and defibrillation therapies. Integrated circuit failure.
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Header Noise, oversensing, inappropriate shocks, pacing inhibition,
high impedance when implanted subcutaneously. Weakened bond between
header and titanium case. Improvement Implemented.
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Solder joint Beeping tones and programmer warning screen upon interrogation,
loss of telemetry communications. Cracked solder joint due to repetitive
mechanical stress-induced component damage when implanted subpectorally
with the serial number facing the ribs.